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American Woodworker may 2008 7

Battery Charger Damages Veneer?

f % The veneer on top of my plywood tool box is bubbled and split. I usually store my cordless drill charger there. Could it have caused this damage?

Yes, the heat from the charger has probably caused the plywood's glue to fail. Water causes this kind of damage, too, particularly wet glasses and mugs.

You can repair delaminated plywood by re-gluing it. If the veneer has bubbled, but not split, slice into it with a thin knife to create a narrow opening. Slip the glue in with a .003-in. or so automotive feeler gauge (it can bend without breaking). Push the glue in quite far, then cover the spot with a piece of notebook paper to soak up the glue that squeezes out. Place a block on the spot to spread out pressure, then clamp. When the glue is dry, remove any stuck paper by dampening it with water.

American Woodworker may 2008 7

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