to work for you
When you think of pocket hole joinery you usually think of mass-produced kitchen cabinets and furniture. The kind that are easy to build and fast to assemble.
But this type of joinery is not just for making face frames for cabinets. And you don't have to work in a cabinet shop to use it. Because it's so quick and easy (see box below), I find myself drilling pocket holes more and more.
Pocket hole joinery works well for almost any joint. Here are a few ways I've found they work great.
CORNER JOINTS. Pocket holes are great for joining aprons to table legs. They're faster and easier than cutting mortise and tenon joints. And with a little of reinforcement from a comer block, they're every bit as strong. You can see what I mean in the photo above and in the one at the lower left on page 17,
Just use your jig to drill two pocket holes at the end of each apron. Then choose the right pocket screw for the job (see the hardware box on the next page) and secure the apron to the leg.
Brass bushing -to guide bit
How-To: Pocket Hole Basics
Brass bushing -to guide bit
Drilling Pocket Holes. The pocket hole jig guides the drill bit at exactly the correct angle The stop collar can easily be set to accurately drill the correct depth hole in various thicknesses of wood.
Inserting Pocket Hole Screws. After the hole has been drilled, it's easy to drive the self-tapping pocket hole screws in place.
JOINT REINFORCEMENT. As I mentioned, it doesn't hurt to reinforce table legs with a corner block as shown in the photo on the opposite page. It's attached with three pocket hole screws. One screw is driven into each apron and one into the leg. This adds even more strength and stability to the legs at each of the corners.
MITER JOINTS. Pocket hole joinery can come in real handy when you need to pull a miter joint together. To hold a miter joint tight, drill a pair of pocket holes opposite and perpendicular to the joint line, as shown in the photo at the right. A face clamp holds the joint flush while you drive in the screws.
ATTACH A TABLE TOP. You don't usually think of using pocket screws for attaching the top of a table. But it's as easy as drilling holes into the aprons (see photo below) and then driving screws into the table top. Using the jig and the correct screw size insures that the screws don't come through the top of the table.
Two pocket holes square to the miter joint and opposite one another allows pocket hole screws to secure the miter joint. A face frame clamp makes it easy to hold the joint in position while the screws are inserted.
If you're concerned about wood movement, drill the pilot holes in the edge a little oversized. Then after driving the screw, back it out one quarter turn so it can move as temperature or humidity changes.
SHELF BANDING. Adding shelf banding to plywood with pocket holes is another alternative to splines or biscuit joinery. Simply drill pocket holes along the edge of the top like you see in the photo at the right below. Then drive in the pocket hole screws to fasten the shelf banding piece securely in place.
The right angle clamp shown in the photo helps out here. One arm fits into the pocket hole and the flat surface on the other arm holds the the edging in place so you can drive in the pocket screws.
As you can see, pocket hole joinery has many uses. The joints are strong, and when the holes are hidden the joint looks great. You'll be surprised at how easy it is to do. E£9
Pocket holes are a great way to secure edging to a shelf A right-angle clamp holds the edging to the shelf while the screws are driven in place
Hardware: Choose the Best Pocket Screw
i Thread Type. Fine threads (top) are used for hardwood and course threads (bottom) are for softwoods
Screw Length. Choosing the right screw length depends on the thickness of the workpiece you are using.
Head Style. Use washer head screws (top) for plywood and pine. Pan head screws (bottom) are for hardwoods
Plane it Smooth. Finally, run the sled (and accent strip) through a planer to smooth the surface of the veneer.
Start Thick. The first step in making the accent strips is to resaw thicker stock on your band saw.
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