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Shop-Made Sanding Blocks

Commercial sanding blocks all have some kind of padded bottom. Do my shop-made locks need to be padded, too?

Yes they do. Padded blocks have two primary benefits: They increase the life of your aper and they make it possible to use pressure-sensitive-adhesive (PSA) paper.

Cork is the easiest way to pad a shop-made sanding block. Cork is flat, firm and stiff enough to sand a plug flush or flatten a finish. The bit of give in a cork bottom provides some shock absorption for the individual grains of abrasive so they are not so easily knocked off the paper. This helps your sandpaper last longer. It's also much easier to remove PSA paper from a cork bottom than from bare wood. PSA paper can be cut exactly to fit your sanding block, so there's 110 waste. Regular paper has to be cut oversize so you can hold Lhe paper onto the block with your hand.

To make a padded sanding block, glue a piece of 1/8- or 1/4-in.-thick cork (available in hardware stores or home centers) onto the wood. Wood glue works fine as an adhesive; just be sure to keep the glue layer very thin because cork is porous and the glue can easily seep into it.


Dept. Code: AMW (203) 557-2561

SunPorch Structures. Inc. 495 Post Road East Westport, CT 06880


Our 33rd Year

If you have a question you'd like answered, send it 10 us at Question & Answer, American Woodworker, 2915 Commers Drive, Suite 700, Eagan, MN 55121 or e-mail to qanda^readensdigesLcom. Sorry, but Lhe volume of mail prevents us from answering each question individually.

When it comes to your next woodworking project, look no further than Kreg. We proudly offer a complete line of Pocket Hole tools and accessories that will have you building faster, stronger and better than___

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Clamps manufacture Pocket Hole machines? Our semi-automatic Foreman is priced right and drills a Pocket Hole in less than a second!

Screws & Plugs

Stuck Gib Nut

I managed to round-over a gib 'nut on my planer's blade holder. I've tried everything to free that nut. Any suggestions?

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Wood Working 101

Wood Working 101

Have you ever wanted to begin woodworking at home? Woodworking can be a fun, yet dangerous experience if not performed properly. In The Art of Woodworking Beginners Guide, we will show you how to choose everything from saws to hand tools and how to use them properly to avoid ending up in the ER.

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